
Description
S1001 is a highly compressible, water-atomized steel powder designed for high-density, high-strength powder metallurgy (P/M) and powder forging applications. Its superior compressibility allows single pressing to 7.2 g/cm³ and repressing to densities up to 7.4 g/cm³, enhancing the performance of P/M parts. The powder offers enhanced compaction capability, resulting in higher strength and density. S1001 is suitable for sintering, cold casting, filler metal applications, and advanced 3D printing processes such as Selective Powder Deposition (SPD).
Specifications
S1001 is a highly compressible, water-atomized steel powder specifically designed for high density, high strength powder metallurgy and powder forging applications. In addition to the powder metallurgy, S1001 is used in production of brazing pastes, metal clays, magnetic paints, and resin casting.
Specific properties of S1001 include:
High Compressibility
Due to its superior compressibility, S1001 can be single pressed to 7.2 g/cm3 or repressed to densities up to 7.4 g/cm3.
- Extends the performance levels of P/M parts
- Provides enhanced compaction capability
- Provides higher strength, higher density P/M parts
Hardenabilty
The manganese level of S1001 is precisely controlled to provide optimal heat-treated properties without sacrificing compressibility.
- Improved hardness and tensile properties
Dimensional change
S1001 can be used with existing tooling designed for conventional water-atomized powders.
- No need to retool
Consistency
A stable ore base and ultra-modern processing capability, including SPC, assure lot-to-lot consistency.
- Improved P/M part consistency
Purity and Cleanliness
State-of-the-art clean steel practices and a proprietary powder manufacturing process produce a powder with exceptionally low levels of residuals and inclusions.
- Improved mechanical and dynamic properties of powder forged parts
- Improved machinability of P/M and P/F parts.
Physical and Chemical Properties
Chemical Analysis
Element | Weight % |
---|---|
C | 0.004 |
O | 0.09 |
S | 0.01 |
Mn | 0.18 |
Fe | 99.4 |
Particle Size Analysis
U.S. Mesh | Micrometer | Wt% |
---|---|---|
+60 | +250 | Trace |
+100 | +150 | 10 |
+325 | +45 | 67 |
-325 | -45 | 23 |
Apparent Density: 2.95 g/cm³
Flow: 26 sec/50g
Density: 7.10 g/cm³ @43.5 tsi (@600 MPa)
Applications and Benefits:
- Powder metallurgy for high-density, high-strength parts
- Powder forging with superior compaction capabilities
- Sintering and cold casting applications
- Filler metal for welding and repairs
- 3D printing using Selective Powder Deposition (SPD)
Weight Options
- 1 Lb
- 5 Lbs
- 25 Lbs
- 55 Lbs
- 100 Lbs
- 1000 Lbs
- 2000 Lbs
Additional Information:
Product Data Sheet in PDF format
Material Safety Data Sheet in PDF format
Ordering and Pricing
Please contact Chemical Store at 973-405-6248 to discuss your specific requirements based on your applications.